Discover if a 90 m³/h ready mix concrete batching plant can meet the concrete demand of a 5-hectare industrial project in Batam.
When planning a large industrial project in Batam, one of the first questions that comes to mind is: what capacity of ready mix concrete batching plant is suitable? For a site covering around 5 hectares, the production efficiency of your batching plant directly affects the project timeline, concrete quality, and cost control. In this post, I’ll share how to evaluate whether a 90 m³/h concrete ready mix plant for sale can meet your needs, and what factors you should consider before making a decision.
A 5-hectare industrial construction site in Batam can include multiple factory buildings, internal roads, drainage systems, and foundations for heavy equipment. In most cases, such projects require continuous concrete supply for structural foundations, columns, and floors. This means the concrete demand is not only large but also needs to be supplied steadily to avoid delays.
Generally, the total concrete demand for a 5-hectare site ranges between 20,000 to 40,000 m³, depending on the building height, design, and structure. Therefore, you must ensure the batching plant can produce and deliver concrete efficiently without interruptions. The larger the project scale, the more crucial the balance between production capacity and delivery logistics becomes.
A 90 m³/h ready mix plant theoretically produces 90 cubic meters of concrete per hour. However, in real projects, the actual output usually reaches around 75–80% of its rated capacity due to factors like raw material supply, mixing cycles, and truck scheduling. That means you can expect about 70–75 m³ of concrete per hour under normal conditions.
If your project operates 8 hours per day, that’s roughly 560–600 m³ of concrete daily. At this rate, the cement concrete batching plant can supply enough concrete for a medium to large industrial project efficiently—especially when the construction is phased, such as foundation work first, then structural components later. Moreover, with an optimized batching process and experienced operators, it’s possible to maintain consistent production quality across different mix designs required by various structures.
Even with a 90 m³/h plant, several factors determine whether your supply remains smooth and reliable. Let’s look at the main ones.
The location of your batching plant relative to the site matters a lot. If your plant is within 5–10 km from the site, the concrete delivery cycle can remain stable. Longer distances may cause setting time issues, especially under Batam’s tropical heat. That’s why many contractors prefer to install the batching plant directly near the site for higher efficiency.
Even with sufficient concrete output, an inadequate number of mixer trucks can become a bottleneck. For a 90 m³/h plant, around 8–10 mixer trucks (with 6–8 m³ drums) are ideal to maintain continuous delivery. Proper coordination between batching plant operators and truck drivers ensures a balanced cycle—one truck being loaded, another delivering, and another returning for the next batch.
If the project involves several large continuous pours—for example, factory floor slabs or foundation bases—you need to plan pouring time slots carefully. Scheduling your plant production according to the on-site demand ensures that every cubic meter of concrete arrives at the right time and maintains optimal workability. With this approach, you can avoid idle waiting time for workers and equipment, which directly improves productivity and reduces waste.
In most 5-hectare industrial projects in Batam, a 90 m³/h ready mix plant can fully meet the daily concrete requirements. It offers a balance between production capacity and investment cost. You won’t need to overspend on a larger plant that might sit idle during low-demand phases. At the same time, it’s powerful enough to handle peak demand during major concrete pouring days.
However, if your project involves multiple high-rise factory buildings or requires very tight deadlines, you might consider setting up two plants—one 90 m³/h main plant and one 60 m³/h backup plant. This ensures flexibility and prevents downtime from maintenance or unexpected delays. Having a backup unit also helps you handle emergencies like material shortages or equipment repair without slowing down the construction schedule.
Batam’s industrial sector is expanding rapidly, with growing investment in manufacturing, logistics, and energy. Timely construction completion is key to attracting tenants and investors. A reliable concrete batching plant not only supports consistent supply but also improves your project’s overall productivity. Moreover, locally installed plants reduce transportation costs and allow for better quality control of concrete mixtures.
That’s why many contractors in Batam now prefer mobile or modular batching plants. These can be installed quickly and moved easily once the project ends, helping save long-term costs and adapt to new projects. In addition, modular plants require less civil foundation work and can start production within days after installation, which gives a great advantage in time-sensitive industrial zones.
Besides output capacity, the stability of your batching plant depends on supporting resources. In Batam, where industrial zones are expanding fast, power and water availability vary by location. A consistent power source ensures your mixers and conveyors run smoothly without interruption. Water quality also affects concrete strength—so installing a filtration system can help maintain consistent mix quality.
Additionally, securing reliable sources of cement, aggregates, and admixtures is essential. Long-term supply contracts with nearby quarries and cement suppliers can help avoid shortages and price fluctuations that may affect your schedule. Many successful contractors in Batam even set up small aggregate stockyards beside the batching plant to ensure uninterrupted production during peak construction periods.
Operating your own 90 m³/h batching plant also brings environmental and logistical advantages. It reduces the need for long-distance concrete transport, cutting fuel use and emissions. You can also recycle wastewater and leftover concrete, aligning with Indonesia’s growing emphasis on sustainable construction. In an industrial zone like Batam, this not only benefits your budget but also enhances your company’s reputation among local authorities and investors.
Furthermore, a well-managed batching plant helps maintain cleaner and safer operations on-site. With dust collection systems and proper waste separation, you can comply with local environmental regulations and strengthen your project’s credibility with clients. This becomes an added value when bidding for future projects that prioritize sustainability.
Modern 90 m³/h batching plants often come with advanced control systems that improve consistency and reduce human error. Automated weighing and mixing systems ensure precise ratios for every batch, maintaining high concrete quality even under tight schedules. For industrial projects, where each structure might require a different mix design, this flexibility is a huge advantage. You can switch between C25, C30, or even special high-strength concrete mixes without compromising performance.
Digital monitoring also allows you to track material consumption and production data in real time. This helps optimize resource use and prevents overproduction. Many plant operators in Batam are now adopting such smart control systems to improve accountability and reduce material waste.
While a 90 m³/h ready mix plant requires a moderate investment, it pays off in both the short and long term. First, producing concrete on-site reduces transportation and purchasing costs. Second, consistent batching ensures fewer reworks and better durability, lowering overall maintenance expenses for industrial facilities. When your plant can be relocated or reused for the next project, it becomes a long-term asset rather than a one-time expense.
Moreover, compared with buying ready-mix concrete from external suppliers, having your own batching plant gives you control over production timing and mix design adjustments. You can respond quickly to changes in project requirements—something that’s often difficult when relying on external suppliers during high-demand seasons.
So, can a 90 m³/h ready mix concrete batching plant meet the demand of a 5-hectare industrial construction project in Batam? The answer is yes—for most projects, it strikes the right balance between output, cost, and flexibility. By carefully planning the site layout, truck allocation, and pouring schedule, you can ensure steady supply and high construction efficiency. The key lies in proper coordination and continuous monitoring of production and logistics.
If you’re preparing for an industrial construction project in Batam and considering setting up your own ready mix plant, I can help you analyze your site’s concrete requirements and recommend the most suitable model. Let’s discuss your project details and find the best configuration to support your timeline and budget efficiently. The right batching plant doesn’t just provide concrete—it gives you control, stability, and confidence to deliver every project on schedule. Get to know the batching plant dijual(https://aimixgroup.id/batching-plant/concrete-batching-plant-price/).
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