Cable & Wire Harness Services by Avalon Technologies

Avalon Technologies, a leading Electronics Manufacturing Service (EMS) provider based in India, offers a comprehensive range of Cable & Wire Harness services. With a focus on high-quality, Avalon caters to Low/Medium/High mix to High/Volume complexity requirements.

Harnessing Excellence

Avalon’s cable and wire harness assemblies are designed to cater to a broad spectrum of applications. This includes both commercial applications, which could range from consumer electronics to automotive, and MIL-SPEC (Military Specification) designs, which are used in defense and aerospace industries. These assemblies are built to withstand harsh environments and meet the stringent quality and performance standards set by the military.

The facility is equipped with state-of-the-art over-molding, soldering, and harness braiding facilities:

  • Over-molding: This process involves enclosing the wire harness in a plastic mold, providing additional protection against environmental factors like moisture, dust, and vibration. It also helps in strain relief, improving the durability and lifespan of the harness.
  • Soldering: Avalon uses advanced soldering techniques to ensure secure and reliable electrical connections within the harness. This is crucial for the performance and reliability of the final product.
  • Harness Braiding: This is a method of tightly weaving protective material around the wire harness. It provides an extra layer of protection, improves flexibility, and helps in managing the wires within the harness.

Types of Cable & Wire Harness

Avalon provides a variety of cable and wire harnesses, including:

– Coaxial and Triaxial cable: These cables are designed to transmit radio frequency signals. They are constructed with an inner conductor surrounded by a tubular insulating layer, surrounded by a tubular conducting shield, which makes them resistant to interference and ideal for carrying data and signals over long distances.

– Flat ribbon cable assembly: These are used in spaces where compact cables are needed. The flat nature of the cable allows it to be easily routed around corners and edges, and it’s often used in computers and electronics due to its flexibility and ease of routing.

– RF cable assembly: These assemblies are designed for use in wireless communication systems. They are built to carry radio frequency signals between components within a device or system, and they are critical in applications that require precise signal transmission.

– Over molding & cable assemblies: Over molding is a process where a cable assembly is encased in a plastic mold, providing additional protection and durability to the cable assembly. This can enhance the cable’s resistance to environmental factors like moisture, dust, and vibration.

– Potting assembly: This is a process of filling a complete electronic assembly with a solid or gelatinous compound. This provides resistance to shock and vibration, and exclusion of moisture and corrosive agents, enhancing the assembly’s durability and lifespan.

– Braid cable assemblies: These assemblies are used for grounding, mechanical shielding, and strain relief. The braiding enhances the cable’s durability and provides an extra layer of protection.

– Electro-Mechanical harness assembly: These assemblies are used in various industries for transmitting electrical power or signals. They are complex structures of cables and/or wires which transmit electrical power or signals across machines.

Each of these types of cable and wire harnesses has its unique features and applications, making Avalon’s offerings versatile to meet the needs of various industries. Avalon’s commitment to quality and performance ensures that these products are reliable and efficient.

Quality Assurance

– IPC 620 Standard: Avalon adheres to the IPC 620 Standard, which is a widely accepted industry standard for cable and wire harness fabrication and installation. Compliance with this standard ensures that Avalon’s products meet the highest quality and reliability requirements.

– MIL SPEC Harness Standards: Avalon also complies with MIL SPEC (Military Specification) Harness Standards. These are stringent standards set by the military for defense and aerospace applications, ensuring that the products can withstand harsh environments and perform reliably under extreme conditions.

– Continuity & Hi-Pot Testing: Avalon conducts Continuity and Hi-Pot (High Potential) Testing on their products. Continuity testing checks if there are any open or short circuits in the harness. Hi-Pot testing is a stress test that applies high voltage to ensure the insulation of the wire harness is sufficient to protect the user and prevent electrical breakdowns.

– Radio Frequency Testing: This testing ensures that the cable and wire harness assemblies can reliably transmit radio frequency signals without loss or interference. It’s crucial for applications that require precise signal transmission, such as wireless communication systems.

– Harness Braiding & Over Mold: Avalon uses harness braiding and over molding techniques to provide additional durability and protection to the cable assemblies. Harness braiding is a method of tightly weaving protective material around the wire harness, providing an extra layer of protection, improving flexibility, and helping in managing the wires within the harness.

These measures ensure that Avalon’s cable and wire harness services are of the highest quality, reliable, and efficient, meeting the needs of various industries. Whether it’s a low, medium, or high mix to high volume complexity requirement, Avalon’s commitment to quality assurance ensures that their products meet the highest industry standards.

Conclusion

Avalon Technologies’ Cable & Wire Harness services are a testament to their commitment to quality, versatility, and adherence to industry standards. Here’s a more detailed look at why they stand out:

– Quality: Avalon’s adherence to the IPC 620 Standard and MIL SPEC Harness Standards.

– Versatility: Avalon provides a variety of cable and wire harnesses, catering to a broad spectrum of applications.

– Adherence to Industry Standards: Avalon’s strict adherence to industry standards like the IPC 620 Standard and MIL SPEC Harness Standards ensures that their products meet the highest quality and reliability requirements.

– Advanced Capabilities: Avalon’s state-of-the-art over-molding, soldering, and harness braiding facilities enable them to produce custom wire harnesses tailored to the specific needs of their clients.

In conclusion, Avalon Technologies’ Cable & Wire Harness services are a perfect blend of quality, versatility, and cost-effectiveness, making them a preferred choice for OEMs across various industries. For more information, visit Avalon Technologies’ website.

 

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